Smart 36V 13A Waterproof Step-Up Charger
- Input Voltage10–18V DC
- Boost Output43.8V DC (13A)
- Efficiency≥ 94.5%
- Ingress RatingIP67 Waterproof
Engineered to handle wide transient swings and harsh ambient thermal ranges across maritime, logistics, and automotive testing facilities in Eastern Spain.
From the automated logistics corridors of the Port of Valencia to smart agriculture in the Huerta and automotive assembly across Almussafes, reliable DC step-up conversion underpins operational uptime.
The Port of Valencia (Valenciaport) is Southern Europe’s busiest container hub, pioneering carbon-neutral terminal operations. Our DC step-up boost converters elevate 12V or 24V auxiliary battery rails to 48V and 72V buses. These rails feed Automated Guided Vehicles (AGVs), electric harbor tug sub-assemblies, and refrigerated container telemetry that must run continuously without voltage dropouts during heavy induction motor startup.
The automotive supply belt anchored in the Almussafes Industrial Park (Ford Valencia and Tier-1 cluster AVIA) demands robust wide-input DC power conditioning. Eltrum step-up modules stabilize low vehicle alternator drops (down to 8V during engine cranking) to clean 24V or 48V outputs for in-cab instrumentation, laser navigation LiDAR on assembly robotics, and electric vehicle testing fixtures.
Agricultural enterprises throughout the Ribera Alta and Camp de Túria irrigation syndicates combine decentralized PV solar banks with drip-fertigation pumps. Our boost converters step up fluctuating 12V and 24V solar battery bank voltages to standard 48V DC solenoids, valve actuator rails, and LoRaWAN environmental sensor gateways, tolerating summer heatwaves in inland Valencia.
In conventional non-synchronous boost converters, the freewheeling Schottky diode exhibits continuous conduction loss governed by \(P_{loss} = V_F \times I_{load}\). For high-amperage industrial applications—such as stepping up 12V battery power to 48V for 20A industrial loads (960W)—a diode forward drop of 0.55V dissipates upwards of 11 watts inside the enclosure. This wasted energy leads to localized hotspot formation, potting breakdown, and premature electrolytic capacitor wear.
Shenzhen Eltrum Electronic replaces standard diodes with ultra-low \(R_{DS(on)}\) N-channel MOSFET switches controlled by specialized synchronous rectifier ICs. Conduction losses drop by up to 78%, keeping overall conversion efficiency above 95% at 50% to 90% load profiles. This architectural upgrade is crucial for enclosed equipment chassis subjected to the high ambient temperatures characteristic of Valencian summers.
Furthermore, integrated multi-stage LC input filtering mitigates high di/dt commutation noise. This keeps conducted emissions well below CISPR 11 / EN 55011 Class B thresholds, ensuring interference-free operation alongside sensitive cellular RTUs, PLCs, and navigation hardware.
| Series Family | Nominal Input Range | Boost Output Voltage | Peak Efficiency | Protection Matrix | Recommended Valencian Application |
|---|---|---|---|---|---|
| WG-12S2450 | 9–16V DC | 24V DC ±1.0% (50A) | 96.2% | OVP, OCP, OTP, Short Auto-Recovery | Automotive tooling & fleet charging carts |
| WG-12S4820WP | 10–30V DC | 48V DC ±1.0% (20A) | 95.4% | Reverse Polarity, Potted IP68 Submersion | Port of Valencia maritime yard tractors & cranes |
| WG-24S4815 | 18–35V DC | 48V DC ±0.8% (15A) | 96.5% | Overload Foldback, Short Circuit Self-Heal | Solar agro-voltaic automated pump actuators |
| WG-12C800M | 10–44V DC | Smart CC/CV (14.6V–58.4V) | 94.8% | RS485 Telemetry, Cell Thermal Feedback | Dual-battery LiFePO4 charging on commercial RVs |
| WG-IS04824 | 18–75V DC | 24V DC Isolated (5A) | 91.5% | 1.5kV Galvanic Barrier, Low Ground Noise | Castellón ceramics SCADA and automated kiln loops |
Valencian procurement teams are navigating the clean energy shift under EU Horizon 2030, Spain’s PNIEC decarbonization framework, and regional climate resilience plans.
Logistics nodes surrounding Riba-roja de Túria and Almussafes are accelerating their transition toward electric cargo vans, parcel e-trikes, and hybrid support utility vehicles. High-density step-up DC-DC converters eliminate separate bulky power packs by pulling directly from primary 12V starter or 24V service batteries to drive 48V tail-lifts, hydraulic compactors, and refrigeration compressors.
Valenciaport’s strategic roadmap mandates net-zero greenhouse gas emissions by 2030, spurring massive investments in cold ironing, hydrogen fuel cell trial platforms, and battery-powered container straddle carriers. DC step-up boost converters are vital in matching intermediate battery banks to standard 48V control buses and telemetry networks exposed to aggressive maritime salt fog.
In the industrial cluster spanning northern Valencia into Castellón, tile and kiln manufacturing centers are modernizing automation lines to meet stringent gas-consumption caps. Galvanically isolated and boost DC topologies feed low-noise power to gas sensors, flame spectrometers, and high-frequency servo drives, mitigating ground loops created by megawatt-level industrial machinery.
Shenzhen Eltrum Electronic Co., Ltd. combines specialized design authority, verified ISO 9001:2015 quality processes, and flexible sample-to-volume delivery.
Founded in 2015, Shenzhen Eltrum Electronic Co., Ltd. operates a dedicated 3,000 m² production and testing complex. With 500+ standard power models shipped to more than 130 countries, our design capabilities span non-isolated buck/boost modules, 1.5kV isolated industrial converters, and fully sealed waterproof AC-DC and DC-DC battery chargers.
For Valencian OEMs requiring tailored hardware, our engineering team modifies core magnetic winding ratios, develops customized CC/CV multi-stage charging algorithms for unique lithium-ion/LiFePO4 battery banks, and integrates RS485 / CANbus telemetry. We accommodate custom wire harness assemblies, specialized terminal blocks, and custom-branded laser-etched aluminium housings with minimum order quantities (MOQs) starting from just 5 units for rapid verification.
Every single step-up converter undergoes automatic optical inspection (AOI), rigorous short-circuit testing, and a mandatory 4-hour 100% full-load elevated-temperature burn-in run before packaging. This protocol limits field out-of-box failure rates to below 0.12% across high-duty cycles.
We break the traditional barriers of high industrial MOQs. Valencian design engineers can test 5 sample units of our standard or adjusted-voltage step-up topologies within 7–10 working days, accelerating hardware bench testing and validation prior to batch rollouts.
For agricultural, marine, and commercial vehicle chassis use, our boost converters are encapsulated in high-grade thermally conductive epoxy resin. This complete fill delivers an IP68 barrier against moisture ingress, vibration fatigue, corrosive agricultural chemicals, and sea mist.
Clear, direct answers regarding customs clearance, European standards, environmental protections, and custom production runs.
Yes. All converter and charger series manufactured by Shenzhen Eltrum Electronic are built to comply with CE directives (Low Voltage Directive 2014/35/EU, EMC Directive 2014/30/EU), adhering to EN 62368-1, EN 55032 Class B, and RoHS 2011/65/EU specifications under an ISO 9001:2015 management system. Complete Declarations of Conformity (DoC) and lab test reports are available upon request for customs validation at Valencia Port or Barajas/Alicante air customs.
A pure Step-Up (Boost) converter should only be specified when the minimum input voltage is strictly guaranteed to remain below the target output voltage across all operational conditions (\(V_{in,max} < V_{out}\)). If your input voltage can cross the target value—such as a 12V battery fluctuating from 9V (under severe cranking) up to 14.6V (during charging) while powering a 12V payload—a Buck-Boost stabilizer is mandatory to avoid uncontrolled passthrough overvoltage.
Standard prototype orders (5–50 units) typically dispatch within 5–7 working days from our Shenzhen factory via express air freight (DHL, FedEx, UPS) directly to Manises Airport (VLC) or local industrial facilities, taking approximately 4–6 transit days. Commercial volume runs (500–5,000+ units) can be coordinated under FOB Shenzhen, CIF Valencia, or DDP terms with direct maritime shipping to the Port of Valencia (Valenciaport) within 24 to 28 ocean days.
Yes. Our smart battery charger series (such as our 12V to 43.8V 13A or 12V to 58.4V units) incorporate microcontrollers that execute tailored multi-stage CC/CV (Constant Current / Constant Voltage) algorithms. We can preset cutoff thresholds, float stages, absorption timing, and temperature compensation coefficients according to your specific BMS cell configuration.
Our converters use die-cast aluminium enclosures with high thermal dissipation fins, combined with thermally conductive silicone encapsulation. This delivers continuous full-load output up to 50°C ambient. When mounted in enclosed outdoor solar panels or engine compartments where internal temps exceed 60°C, a linear thermal derating of 2.5% per °C applies. Built-in Over-Temperature Protection (OTP) initiates thermal foldback or safe cutoff at 85°C junction temperature.
In material handling and forklift operations—especially across logistics centers like Ribarroja or the Almussafes staging hubs—traction batteries operate at 48V, 72V, or 80V. We strongly recommend our 1500V DC galvanically isolated converters. Isolation prevents damaging ground current circulating between heavy motor controllers and sensitive onboard computers, barcode scanners, and wireless telemetry terminals.
Need a customized step-up voltage, unique connector wiring harness, or custom charging profiles for your vehicle fleet or solar infrastructure? Speak directly with our Shenzhen engineering specialists.